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#81
The Maintenance Saloon / Re: Modernizing the Obsolete
Last post by zigmund - June 03, 2023, 05:13:AM
Participating in an industrial forum can be a great way to engage with others who perform maintenance and share knowledge within a community. Here are some suggestions to improve your forum participation:

Read the guidelines: Familiarize yourself with the obsolete inductrial's guidelines and rules. Each forum may have specific rules regarding behavior, content, and posting etiquette. Adhering to these guidelines will help you contribute in a positive and respectful manner.

Contribute valuable content: Provide meaningful and helpful contributions to the forum discussions. Share your knowledge, experiences, and insights. Offer solutions or suggestions when appropriate. This will enhance the overall quality of the obsolete industrial forum and establish your credibility as a valuable contributor.

Stay on topic: Ensure your contributions are relevant to the discussion at hand. Avoid derailing threads or going off on tangents. If you want to discuss a different topic, consider starting a new thread.

Use proper formatting and grammar: Make your posts easy to read by using proper formatting, paragraphs, and punctuation. Double-check your grammar and spelling before posting to maintain clarity and professionalism.

Engage with others: Interact with other industrial maintenance techs by responding to their posts, asking questions, and showing genuine interest in their perspectives. Engaging in meaningful discussions fosters a sense of community and encourages others to participate as well.

Avoid self-promotion: While it's acceptable to share relevant links or resources, avoid excessive self-promotion or spamming the forum with promotional content. Focus on contributing value to the industrial community rather than solely promoting yourself or your business.

Use a constructive tone: When providing feedback or engaging in debates, maintain a constructive and diplomatic tone. Offer criticism respectfully and support your points with evidence or logical reasoning.

Report any issues: If you come across any inappropriate behavior or violations of forum rules at obsolete industrial, report them to the forum moderators or administrators. This helps maintain a healthy and positive environment for all participants.

Remember, active and constructive participation is key to a thriving forum community. By following these suggestions, you can contribute positively and make your forum experience more enjoyable for yourself and others.

Hopefully this is some valuable input for the OI forum
#82
Troubleshooting 101 / Re: Yaskawa Z1000 Faults and A...
Last post by zigmund - May 25, 2023, 04:03:AM
Overall, these are reliable drives and shouldn't fault out all that often. The Yaskawa Z1000 is known for its energy-saving capabilities, precise motor control, and user-friendly design. Some notable features of the Z1000 include:

  • Energy Efficiency: The Z1000 incorporates advanced control algorithms and energy optimization features to help reduce energy consumption in HVAC systems. It can provide significant energy savings by matching motor speed and torque to the system requirements, resulting in reduced energy costs.
  • Built-in Harmonic Suppression: The Z1000 includes a built-in harmonic filter, which helps mitigate the adverse effects of harmonic distortion on power quality. This feature allows the drive to comply with power quality standards and helps prevent issues caused by harmonics in the electrical system.
  • Easy Installation and Configuration: The Z1000 is designed with user-friendly features to simplify installation and configuration. It includes an easy-to-use keypad interface with intuitive menus for drive setup and parameter adjustments. Additionally, it offers various communication options for seamless integration into building automation systems.
  • Robust Performance and Reliability: The Z1000 is engineered for reliable and efficient operation in demanding HVAC applications. It is built with high-quality components, robust construction, and protective features to ensure long-term performance and durability.
  • Comprehensive Protection and Diagnostic Features: The Z1000 offers a range of protection and diagnostic features to safeguard the drive and connected equipment. It includes motor overload protection, short circuit protection, phase loss protection, and fault diagnostics to help identify and troubleshoot issues quickly.

#83
Electrical and Electronic / Re: Don't Use Dynamic Braking
Last post by zigmund - May 25, 2023, 04:00:AM
Using two types of braking in harmony with each other may be the answer in many cases. Dynamic motor braking and mechanical brakes serve different purposes and can be used in combination to provide enhanced braking performance and safety.

Dynamic motor braking is a braking method that uses the motor itself to slow down the rotational motion of a driven load. It involves using the motor as a generator, converting the kinetic energy of the rotating load into electrical energy, which is then dissipated through resistors or returned to the power supply. Dynamic motor braking can help decelerate the load quickly and efficiently, especially in applications where frequent and precise braking is required.

However, dynamic motor braking may not provide sufficient stopping power or be suitable for all applications. It is typically more effective at lower speeds and may not be able to bring the load to a complete stop within a short period. Additionally, in situations where power loss or motor failure occurs, dynamic motor braking may not be available.

This is where mechanical brakes come into play. Mechanical brakes, such as disc brakes or drum brakes, provide direct physical contact with the load and are capable of stopping it quickly and reliably. Mechanical brakes can be applied manually, electrically, or pneumatically, depending on the specific application and requirements.

In certain scenarios, combining dynamic motor braking with a mechanical brake can offer enhanced safety and braking performance. The dynamic motor braking can be used for regular or controlled deceleration, while the mechanical brake serves as a backup or emergency braking mechanism to bring the load to a complete stop in case of motor or power failure.

The need for a mechanical brake in conjunction with dynamic motor braking depends on factors such as the load characteristics, required stopping time, safety considerations, and industry standards or regulations. It is important to assess these factors and consult with experts or follow equipment manufacturer recommendations to determine the most appropriate braking system for your specific application.
#84
E-Market and Web / Re: List your parts for FREE
Last post by zigmund - May 25, 2023, 03:57:AM
I like the industrial parts classified ad idea. But there are some other effective ways to sell your extra parts also. There are several other options available to consider. Here are some of the best places I think to sell old industrial parts:

  • Online Marketplaces: Online marketplaces like eBay, Amazon, and Alibaba are popular platforms for buying and selling industrial parts. These platforms have a wide reach and attract buyers from around the world. You can create listings for your parts, set your own prices, and reach a large audience of potential buyers.
  • Industrial Equipment and Machinery Auctions: Participating in industrial equipment and machinery auctions is another option to sell your old industrial parts. These auctions attract buyers who are specifically interested in industrial equipment and parts. Look for local or online auctions that specialize in industrial machinery or parts to maximize your chances of finding interested buyers.
  • Online Classifieds and Forums: Utilize online classified platforms and industry-specific forums to advertise and sell your industrial parts. Platforms like Craigslist or industry-specific forums allow you to reach a targeted audience of potential buyers who are specifically interested in industrial equipment and parts.
  • Surplus Equipment Dealers: There are companies that specialize in buying and selling surplus industrial equipment and parts. These dealers can evaluate your parts and offer you a fair price based on their market value. Search for surplus equipment dealers in your area or consider reaching out to them online.
  • Local Industrial Suppliers or Repair Shops: Check with local industrial suppliers or repair shops to see if they have an interest in purchasing your old industrial parts. Sometimes, these businesses may be willing to buy used parts for repair or replacement purposes.

Before selling your old industrial parts, it is advisable to assess their condition, determine their market value, and consider any potential costs associated with shipping or handling.

Also, honesty is the best policy, providing clear and accurate descriptions, along with any relevant specifications or documentation, can help attract potential buyers and ensure a smooth selling process.
#85
Troubleshooting 101 / Re: How to Test Drive IGBT
Last post by zigmund - April 30, 2023, 04:56:AM
Here's a cookie cutter explanation on testing an IGBT

An IGBT (Insulated Gate Bipolar Transistor) is a power semiconductor device used in many electronic devices such as inverters, motor drives, and power supplies. Here are the steps you can follow to test an IGBT:

  • Turn off the power: Before testing an IGBT, make sure that the power to the device is turned off and that the device has had enough time to discharge any capacitors.
  • Check for Short Circuits: Using a multimeter set to the resistance or continuity mode, check for short circuits between the IGBT's emitter, collector, and gate terminals. Any shorts should be repaired before further testing.
  • Check the Gate-Emitter Voltage: Using a multimeter set to the diode mode, measure the voltage between the gate and emitter of the IGBT. The voltage should be near zero when the gate is not conducting, and it should be around 0.6 to 0.7 volts when the gate is conducting.
  • Check the Collector-Emitter Voltage: Using a multimeter set to the diode mode, measure the voltage between the collector and emitter of the IGBT. The voltage should be near zero when the IGBT is not conducting, and it should be around the forward voltage drop of the device when it is conducting.
  • Check the Current Capacity: Using a suitable test setup, apply a suitable voltage and current to the IGBT and measure its current capacity. The current capacity should match the specifications provided by the manufacturer.
  • Check for Faults: While testing the IGBT, monitor for any signs of faults such as overheating, short circuits, or voltage spikes.

It is important to refer to the manufacturer's data sheet and application notes for specific testing procedures and parameters for the IGBT in question. Additionally, some advanced testing may require specialized equipment, such as an oscilloscope, to accurately measure the IGBT's performance. Good luck and happy IGBT'ing
#86
Troubleshooting 101 / Re: Thermal Switch Failure
Last post by zigmund - April 30, 2023, 04:43:AM
Loose wire nuts can wreak havoc, simply because they create confusion. they cause:

Poor Electrical Contact: A loose wire nut can cause poor electrical contact between wires, which can lead to voltage drops, overheating, and arcing. This can result in flickering lights, intermittent power loss, and damage to the circuit components.

Short Circuits: If a loose wire nut causes two or more wires to touch, it can create a short circuit, which can result in the circuit breaker tripping or the fuse blowing. This can also damage the circuit components and create a fire hazard.

Overheating: A loose wire nut can cause increased resistance in the circuit, which can generate heat and cause the wires and components to overheat. This can lead to melting of the insulation and wires, which can create a fire hazard.

Electrical Noise: A loose wire nut can cause electrical noise in the circuit, which can interfere with the performance of other electrical devices and equipment.

It is important to regularly check and tighten wire nuts in electrical circuits to ensure that they are secure and not causing any problems. If you suspect that a loose wire nut is causing issues, it is important to turn off the power to the circuit and fix the problem immediately to prevent any further damage or hazards.

If your equipment is moving or vibrating you probably shouldn't be using wire-nuts in the first place, a crimp on termination or connector would be more suitable.
#87
Troubleshooting 101 / Re: YASKAWA A1000
Last post by zigmund - April 30, 2023, 04:40:AM
Check the Motor: A faulty motor can cause problems with the drive's performance. Use a multimeter to test the motor's resistance and ensure that it is within the manufacturer's specifications.

If you're still unable to find the problem with your Yaskawa drive, it may be time to contact Yaskawa technical support they are available, and they help without too much of a headache.
#88
Troubleshooting 101 / Re: Magnetek Faults for Drives...
Last post by zigmund - April 30, 2023, 04:37:AM
Magnetek is a pretty popular brand of AC drives that are commonly used in various industrial applications. Here are some of the most common faults that you may encounter while using Magnetek drives:

  • Overcurrent Fault: This fault occurs when the drive's output current exceeds the set limit, which can be caused by a mechanical overload, excessive motor load, or a short circuit in the motor wiring.
  • Overvoltage Fault: This fault occurs when the DC bus voltage exceeds the drive's limit, which can be caused by a sudden loss of load, regenerative energy, or input voltage fluctuations.
  • Undervoltage Fault: This fault occurs when the input voltage falls below the drive's minimum operating level, which can be caused by power supply issues or faulty wiring.
  • Overtemperature Fault: This fault occurs when the drive's internal temperature exceeds the set limit, which can be caused by poor ventilation, high ambient temperature, or excessive load.
  • Communication Fault: This fault occurs when there is a communication problem between the drive and the controller, which can be caused by a faulty communication cable, incorrect settings, or software issues.

It is important to consult the Magnetek drive user manual if you have one if any of these faults occur, as they can indicate serious issues that require immediate attention. Magnetek drives are designed with advanced diagnostic and fault monitoring features to help identify and troubleshoot faults quickly and efficiently. The menus are pretty easy to navigate.
#89
E-Market and Web / Re: List your parts for FREE
Last post by drodriquez - April 18, 2023, 05:00:AM
I have a range of unused machine parts that are still in their original packaging and ready to be put to use. These parts are manufactured by reputable companies and are of the highest quality, ensuring that they will provide reliable and efficient performance in your machines.

Whether you need replacement parts for your CNC machine, industrial robot, or other machinery, I have a variety of options available. And since these parts are unused and still in their original packaging, you can be sure that they are in pristine condition and ready to be installed.

Don't pay full price for machine parts when you can get the same high-quality products at a discounted price. Contact me today to learn more about the unused machine parts I have for sale and how they can help keep your machines running smoothly and efficiently!

It's hard to start listing individual part numbers though, that's what stops me from posting. Seems like a longshot that people are going to want small specific parts. Big ticket items would work out better for this forum.
#90
Mechanical and More / Re: Gear Wrench is Made in Chi...
Last post by drodriquez - April 18, 2023, 04:57:AM
GearWrench is a brand of hand tools known for its high-quality products and innovative designs. The brand is highly regarded by mechanics and DIY enthusiasts alike, and its products are widely used in the automotive, aerospace, and industrial sectors.

Many people consider GearWrench tools to be of high quality and not cheesy. They are made from durable materials and designed to withstand heavy use, and they come with a lifetime warranty against defects in materials and workmanship. Additionally, GearWrench offers a wide range of tools, from sockets and ratchets to wrenches and pliers, so users can find the right tool for their specific needs.

Overall, GearWrench is a reputable brand with a strong reputation for producing high-quality hand tools that are reliable and durable.

regardless of where they're made, I think they are pretty solid tools.